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Joliet was chosen for the foundry because of its abundant supply of nearby coal for power and limestone for building. The factory was sited beside the I & M Canal and the Des Plaines River to transport raw materials in and finished products out. However, Joliet was quickly becoming a railroad hub, and this form of transport soon overtook shipment by water.
The Joliet Works (as it was known) was among the premier sites in the country to incorporate new technologies. Two Bessemer converters were added around 1880 to convert iron ore into steel. This technology, invented in England, could produce steel in far more abundant quantities that was previously possible, and at much less cost. Now stronger, more durable steel rails were used to replace iron rails as well as orders for new rail lines. These Bessemer converters were among the first used in the United States. By the end of the 19th century, the Joliet Works came under the ownership of United States Steel. By this time Illinois was second only to Pennsylvania as the largest manufacturer of steel rails in the world. By the year 1900, the plant employed more than 2,000 men and had an annual payroll in excess of $2 million. Two additional blast furnaces were added to the site early in the 20th century. At the pinnacle of the plant’s life, it had become a sprawling complex that covered nearly 1 mile in size. While work at the mill was dangerous, with asphyxiation being the leading cause of factory deaths, management showed a keen interest in employee safety. The Joliet Works signed on to the Safety First slogan of the National Safety Council. Moreover, the company newsletter, The Mixer, begun in 1913, continually emphasized employee safety, reporting on the safety records of the various shops within the complex. World War I saw the plant’s greatest output of iron and steel production in its history as orders for military weapons and vehicles poured in. Soon thereafter, however, came the Great Depression. The plant, now 60 years old, had become aged, and markets for its products dried up. U. S. Steel began to dismantle the facility, using all salvageable materials, including the four blast furnaces and Bessemer converters, at other company facilities. In 1936, the stacks of the two oldest blast furnaces and the Bessemer converters were dismantled. The remaining furnaces were removed in 1937. This backbone of the Joliet economy ceased to exist during the hardships of the 1930s.
Knowing
nothing of the industrial history of the factory, the
District hired a consultant, Dr. Jack Bergstresser,
from the
University of Alabama. For three summers Dr. Bergstresser
cut his way through
the
underbrush that
had completely taken over the site to identify the ruins
that still
existed. These ruins were the foundations of the structures,
including the four blast
furnaces that once stood there. Dr. Bergstresser issued
a report, including graphics, to the Forest Preserve
District, which
provided the material to
interpret the site. The site was developed for self-guided tours. A 1.5-mile concrete walkway extends through the linear site. Beside each of the foundations is a wayside exhibit, which utilizes text to describe what originally stood there and how this contributed to the iron-making process, and a graphic showing the structure or explaining the smelting process. Each interpretive exhibit also includes a description of the job that was required by the worker of that job. This was because the Forest Preserve District of Will County strove to tell the factory’s human story as well as the manufacturing one. In many ways, the Joliet Works stood as a microcosm of what was happening throughout the nation during the Industrial Revolution. Thousands of immigrants, having entered the country through Ellis Island in New York, found their way to Joliet and took the menial labor jobs that the Joliet Works offered. Laboring 12 hours a day, six days a week, these workers were paid little, between $2 and $9 a day, but from those meager earnings they were able to buy a home and raise their families. All of their children born in Joliet entered the world as United States citizens—the grandfathers and great grandfathers of us all. As time passes and Joliet’s steel industry falls further into the past, the Joliet Iron Works Historic Site will survive to tell the story of the City of Steel.
For Further Reading Forest Preserve District of Will County. http://www.fpdwc.org. Sterling, Robert E. Joliet Transportation & Industry: A Pictorial History, Vol. 1. St. Louis, MO: G, Bradley Publishing, 1997. Sterling, Robert E. Joliet: A Pictorial History. St. Louis, MO: G. Bradley Publishing, 1988. |
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